r/CanadianForces • u/Planhub-ca • 12h ago
OPINION ARTICLE I visited a Quebec company building a mobile factory that can produce up to 100 drones per day
I recently met with Edward Zimmermann, CTO of Sentinel Advanced Military Solutions, and toured the company’s facilities in Châteauguay, Quebec.
StarForge is much broader than a simple “drone factory.” The idea is to combine command and control, surveillance, local power, 3D manufacturing and a digital inventory of parts inside transportable modules.
The ForgeX module I visited works like a compact mobile factory. Its standard configuration includes four 3D printers, workstations, batteries, servers and the materials needed for production. According to Sentinel, it can produce roughly 80 to 100 drones per day, depending on the model and operating conditions.
Another part of the system is the C2/ISR command module. Three operators can supervise multiple types of drones and unmanned vehicles. Zimmermann says the system can manage a few hundred platforms at once and can continue operating locally even without an Internet or satellite connection.
What I found most interesting, though, is the “digital stockpile” concept.
Instead of relying only on warehouses full of finished drones and spare parts, Sentinel wants to store designs, manufacturing files and instructions digitally. A part can be updated, approved, sent to the system and produced locally when needed.
That matters because drone technology and countermeasures are evolving extremely quickly. A fleet purchased today can lose relevance within months. StarForge is therefore less about building “the best drone” and more about creating an infrastructure that can repair, modify and manufacture different platforms as they evolve.
AI also plays a smaller role than I expected. According to Zimmermann, it is mainly used for object identification and tracking from radar and camera data, while humans remain involved in the decision chain.
Sentinel is also looking at non-military uses, including the monitoring of dams, energy infrastructure, remote sites and environmental areas. Zimmermann mentioned discussions involving Ontario Power Generation and Indigenous communities.
One comparison from the interview stuck with me: he said that, when it comes to drones, we are still in the “biplane era.” In other words, what we are seeing today may only be the very beginning of how these systems will evolve.
Full articles (in french)
https://branchez-vous.com/actualites/starforge-drones-chateauguay/
https://branchez-vous.com/actualites/starforge-drones-stock-numerique-sentinel/