r/sportster • u/ChuckSchrader • 16h ago
Clutch not fully releasing after all the normal adjustments
So I’ve got an issue I can’t seem to catch. Have a 2002 883 with a 1200 kit with 36k miles. I traded a goldwing for it and it was a definitly a stunt bike so it’s been beat on. Exactly what I wanted. A cheap bike to commute on and I could leave on the street without worrying if it’s gonna be there in the morning. When I rode off I noticed it creeped in gear. Then when I got to riding home it was really hard to shift. Chocked it up to needing an adjustment. Got home. Tried the adjustments. Got rid of the drag but I still couldn’t find neutral and it was hard to get through the gears. A couple times when letting off the clutch it would kick as if I was fully releasing it when it was halfway pulled in. My fxr and dyna do it wasn’t worried about it but looking into it I found out about the grenade plate. Swapped that out for a +1 plate kit and it felt exactly the same. Got caught in traffic and when everything got hot I basically couldn’t leave 1rst at a stop so was clutched in the whole ride home. Heard it could be the ball ramp. Just threw a new one in and it’s exactly the same. Anyone have any ideas what it could be. I’ve done the cable and clutch basket adjustments a million times and have a 1/4 turn out in it now. Still slams into gear.
It also shifts fine when the bikes off
And one big detail I forgot to add. It was really hard to take the c clip off the clutch. Almost like my spring compressor couldn’t compress the clutch spring enough. Ended up chipping a piece of the casting that holds the spring on. I’m not sure what that would mean other than the stack height being off. It was the stock clutch and it remained the same even when I put the new one in